Nov 28, 2016 Clinker Cooler Operation. The Clinker Cooler operates at 260 to 325 strokes per minute – stroke varies from 0.6 to 1. inches. Manual speed control makes it possible to maintain proper cooling conditions under varying loads. The smooth conveying motion results in a continuous agitation and turning of the clinker bed without excessive degradation

The POLYTRACK clinker cooler is a combination of a static, horizontal aeration floor and an above-floor clinker conveying system. Its convincing advantages are the very high clinker bed transporting efficiency and strict separation of the functions of ... the cooling process. Thanks to the intermediate crusher, the cooling process on the

clinker outlet temperatures at the lowest possible energy consumption. + Compact design + Low power consumption + Effi cient clinker cooling The Pendulum Cooler is designed as single grate with a roll crusher at the end or as double grate with intermediate crusher. Uniform clinker bed aeration is ensured by grate

The roller crusher is another modular design for capacities up to 12,000t/d. Drive system Hydraulic units A roller crusher for a 4,200-t/d operation For high temperature crushing such as is seen with mid cooler crushing (stage cooler), the roller crusher is equipped with a cooling air fan. Due to the crushing method, the roller crusher is able

Step 3: clinker cooling. Clinker cooling is the final step in clinker production. This process aims to recycle heat, preheat the secondary air, and improve the quality and grindability of the clinker. Besides, the rapid cooling of the clinker in this process is convenient for cement storage and transportation. Clinker Cooler

Jan 02, 2017 After very detailed technical negotiations, Unacem has decided to replace their existing cooler with a brand new FTI clinker cooler together with a 3-roller crusher for their 1500 t/d clinker production line two due to the new targeted capacity and the many disadvantageous of the old technology in terms of process and mechanical aspects

A thyssenkrupp process specialist from Beckum/Germany visited the plant twice in 2017: at the beginning of the year for a raw mill optimization, and in July for a kiln line audit. ... the old hammer crusher was to be replaced with a low wear roller crusher with electromechanical drive. ... First clinker with the new polytrack cooler was

REPOL RS clinker cooler with intermediate roller crusher Page 9 SilzR 10 Jul 2002 S:\Dept\A600All\Auftrag\Kujafa\Training_KUJAFA\Training onsite\3.2_Mech. maintenance_engineers\Trainingsunterlagen_Gruttmann\3.2.08_Clinker_cooler\Kujafacooler.ppt. Repol RS, general layout / overview

Products/Services for Clinker Roller Crushers. Crushers - (167 companies) Shanghai Shibang Machinery Corp. HPGR (high pressure grinding rollers ), roll/ roller crushers, or mineral sizers use two large rollers or a roller and a flat surface. The rolls can be serrated, toothed, or smooth. Image Credit: MMD Design and Consultancy

process centrifuge FC1200. dewatering floor-standing vertical. process centrifuge HFC1300-S2. dewatering floor-standing horizontal. ... toothed roller crusher ABON ... clinker cooler

Lime Stone Crusher Roller Hammer Crusher L&T 1200 TPH 1370 TPH Raw Mill Vertical Roller Mill Loesche 530 TPH 575 TPH Kiln & Preheater Rotary Kiln ThyssenKrupp 7200 TPD 8000 TPD Clinker Cooler Linear Pendulum type with Roller Crusher IKN 9000 TPD 8000 TPD Coal Mill Vertical Roller Mill Loesche 32 TPH (Petcoke) 60 TPH (Coal) 33 TPH (Petcoke) 55

Integrated roller crusher The efficient polytrack roll crusher can be installed at the cooler discharge as an end crusher or as a cooled intermediate crusher. This serves to increase the temperature of the midair tapping for more efficient waste heat recovery, and to minimize the clinker end temperature to meet the demands of the down

Process Technology Clinker coolers must take clinker from ca. 1400 C to ca. 100 C, with maximum possible heat going back to the kiln. Because kiln rotation separates ... The intermediate roller crusher within a stage cooler is air cooled, meaning that it can handle clinker temperatures of up to 800 C. It

Claudius Peters Clinker Crushers. The hammer crusher is the standard solution for crushing clinker. Claudius Peters has been supplying hammer crushers worldwide for capacities up to 6000 t/d since 1955. Claudius Peters developed the roller crusher for use in clinker coolers at the end of the 1970s. Today, the roller crusher is the standard unit for crushing the clinker inside the clinker cooler

The HRB is the default clinker crusher type with our Cross-Bar cooler. Because you can choose the number of rollers and the width of the HRB, it can be retrofitted to any existing cooler models and is easy to fit to coolers of all sizes. In addition, we offer a mid-cooler option for those processes prone to high boulder build-up

New coolers are designed for the capacity to be handled with the loading of 40-55 tpd of clinker cooled/m2 of grate area. Cooling air requirement is generally designed at 2.2-2.5 nm3/kg-clinker. Either hammer crusher or roller crusher is used to break lumps of clinker before coming out from cooler

Jul 06, 2019 Only 5 months later, the material was shipped. From clinker cooler retrofits to kiln upgrades and complete greenfield pyro systems, IKN GmbH offers what is required to build and operate profitable cement plants. The cooler consists of a pendulum suspended grate with CDS, Smart Blades grate system, hydraulic ik and roller crusher

Feb 20, 2021 The crusher can be installed at the cooler discharge or as a mid-cooler crusher for intermediate crushing. The rollers will automatically reverse at high torque levels, protecting the crushing rings against damage caused by foreign matter. Typically, 95% of the crushed clinker is reduced to a particle size of less than 35 mm